Product Application
The WDS/W-1 Digital Display Electronic Universal Testing Machine is suitable for testing the tensile properties of plastic films, composite films, soft packaging materials, adhesives, adhesive tapes, self-adhesive materials, rubber, paper, plastic-aluminum sheets, enameled wires, non-woven fabrics, textiles, waterproof materials, V-belts, and more. It can also perform tests such as 180-degree peel, 90-degree peel strength, heat seal strength, and constant elongation tests. With configuration changes, it can be widely used for other materials such as paper, synthetic fibers, metal wires, and metal foils, measuring film tensile strength, tensile strength, elongation, and breaking length. It can measure aluminum foil and aluminum-plastic tape's tensile strength, peel strength, and elongation. Additionally, it measures the tensile strength, elongation, and tensile elastic modulus of plastic films, as well as the heat seal strength, tensile strength, and peel strength of food packaging bags. It tests the adhesive strength, sealing edge strength, tensile strength, and elongation of sanitary napkins, the peel strength and tensile strength of pressure-sensitive adhesive tapes, and the breaking force and elongation of synthetic filament yarns. It also measures the smoothness of zippers.
Technical Standards:
· GB/T17200: Technical requirements for rubber and plastic tensile, pressure, and bending testing machines
· GB/T228: Room temperature tensile test methods for metallic materials
· GB/T4850-2000: Determination of low-speed unwinding strength of pressure-sensitive adhesive tapes
· GBT 8808: Testing method for peel strength of plastic composite films
· GB/T 1040.3-2006: Determination of tensile properties of plastics - Part 3: Test conditions for films and sheets
· GB/T2790: Testing method for 180° peel strength of adhesives
· GB/T2791: Testing method for T-peel strength of adhesives
· GBT2792-2014: Testing method for peel strength of adhesive tapes.
Product Features:
1. The drive mechanism uses a ball screw for smooth and precise transmission; equipped with a servo motor for low noise and precise control.
2. Touchscreen operation with a bilingual menu. Real-time display of force-time, force-deformation, and force-displacement during tests; features real-time tensile curve display and powerful data display, analysis, and management capabilities.
3. Uses high-precision AD converters and high-precision weighing sensors to ensure fast and accurate data collection.
4. Equipped with a modular all-in-one thermal printer for easy installation and low failure rates.
5. Directly obtains measurement results: after completing a set of tests, it can conveniently display and print the results.
6. High degree of automation: uses advanced components, with microcomputers for data processing and motion control, featuring automatic reset, data memory, and overload protection.
7. Safety protections: limit switches, emergency stop switches, and software with full-scale protection.
8. Multifunctional with flexible configuration.
Product Parameters:
1. Specifications: Standard 1kN
2. (customizable to 50N, 100N, 200N, 1kN, 2kN, 5kN)
3. Accuracy: Better than Level 1
4. Force resolution: 0.1N
5. Displacement resolution: 0.001mm
6. Test speed: 0.01-500mm/min (adjustable)
Product Features:
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Ball Screw, High-Rigidity Three-Column Structure | High-Precision S-Type AD Resistance Load Sensor |
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High-Precision Closed-Loop Servo Motor | Dual Limit Emergency Stop Protection |
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Triple Closed-Loop Control with Multi-Curve Capability, Dual-Control by Computer and Touchscreen | Bilingual Operation Interface with Switchable Language |
General Description:
The WDS/W-01 microcomputer-controlled electronic universal testing machine consists of the main machine, fixture accessories, and an electrical measurement and control system.
5.1 Main Machine:
The main machine includes the upper and lower beams, middle beam, columns, transmission assembly, fully enclosed protective device, load sensor, and large deformation extensometer. The structure is formed by the upper and lower beams and columns. By moving the middle beam, it can perform tension, compression, and bending tests.
· Upper and Lower Beams, Middle Beam: Made from 45# alloy steel forging, ensuring the required rigidity of the equipment. Precision machining guarantees dimensional tolerance and form tolerance, providing a solid foundation for coaxiality and parallelism of the entire equipment. The surface undergoes sandblasting and primer spraying, followed by topcoat spraying for double protection.
· Columns: Made from surface-chromed hard alloy steel shafts, processed by CNC lathes to ensure overall rigidity of the frame, reducing external factors' impact on testing accuracy and thus ensuring testing precision.
· Transmission Assembly: Composed of a servo motor, synchronous pulley, synchronous belt, ball screw, etc. It adopts an arc synchronous toothed belt and ball screw transmission, ensuring smooth transmission and low noise. The specially designed reducer and precision ball screw drive the movement of the machine's crossbeam, achieving gapless transmission. The reducer replaces the synchronous pulley reduction device, making operation more stable, extending the synchronous belt's lifespan, reducing the frequency of belt replacement, greatly saving maintenance costs, and improving work efficiency.
· Fully Enclosed Protective Device: Provides comprehensive protection, ensuring operator safety. The surface is coated with plastic, which has strong adhesion, prevents rust, and is aesthetically pleasing.
· Load Sensor: Developed by our company, this load sensor is particularly suitable for use in electronic universal testing machines. It has low zero drift, high sensitivity, and adopts imported strain gauges, offering high insulation and stable repeatability. The exterior is nickel-plated.
· Large Deformation Extensometer: Equipped with two high-precision encoders, it eliminates the impact of the extensometer on the test results by adding counterweights, allowing for more accurate deformation measurement.
5.2 Fixture Accessories:
Standard configuration: One set of wedge-shaped tensile fixtures.
5.3 Electrical Measurement and Control System:
Capable of simultaneously configuring two load sensors, one motor, three encoders, one limit switch, and one printer. Users can replace them as needed. The software database structure is open-ended. Test data is managed using a database approach, with the option to save all test data and print outputs.
Technical indicators:
No. | Item Name | Technical Parameters |
1 | Maximum Test Force | 1kN |
2 | Test Force Accuracy | ±1% |
3 | Test Force Measurement Range | 2%–100%, automatic range shifting |
4 | Test Force Resolution | 0.001%Fs |
5 | Deformation Measurement Range | 2%–100% |
6 | Deformation Measurement Accuracy | ±1% |
7 | Deformation Resolution | 0.001mm |
8 | Crosshead Displacement Error | ±1% |
9 | Displacement Resolution | 0.01mm |
10 | Speed Range | 0.01mm/min–500mm/min, stepless adjustment |
11 | Crosshead Speed Error | ±1% |
12 | Maximum Tensile Stroke | 800mm |
13 | Dimensions (L×W×H) | 530×480×1450mm |
14 | Main Unit Weight | 100kg |
15 | Power Supply | 400W, single-phase 220V |
7. System Configuration:
(1) Main Machine Section
Item Name | Quantity | Material/Brand |
Moving Crossbeam | 1 piece | 45# steel, precision machining |
Upper Crossbeam | 1 piece | 45# steel, precision machining |
Lower Crossbeam | 1 piece | 45# steel, precision machining |
Columns | 3 pieces | High-performance carbon structural steel, chrome-plated surface |
Fully Enclosed Protective Cover | 1 set | Cold-rolled steel plate, fully plastic-coated, safe and durable |
(2) Electrical Measurement and Control Section
Item Name | Quantity | Brand |
Controller | 1 set | |
Equipment Operation Monitoring System | 1 set | |
Load Sensor | 1 piece | Jinan Taichin (Optional imported sensor) |
Displacement Sensor | 1 piece | Jinan Nake |
Large Deformation Extensometer | 1 piece | Jinan Nake |
Servo Motor | 1 set | Jemikon (Optional imported motor) |
(3) Materials
Item Name | Quantity |
Packing List | 1 copy |
Certificate/Warranty Card | 1 copy |
Main Machine Operation Manual | 1 copy |
Software Operation Manual | 1 copy |
8. Confidentiality of Technical Information and Documentation:
1. This technical proposal is part of our company's technical documentation. The user is obliged to keep the technical information and documentation provided by our company confidential. Whether or not this proposal is adopted, this clause remains valid for a long time.
2. We also undertake to keep the technical information and documentation provided by the user confidential.
