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GGW-65 Steel Tube Bending Testing Machine

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Steel Tube Bending Testing Machine

GGW-65 Steel Tube Bending Testing Machine

Product Introduction

I. Overview

The GGW-65 Steel Tube Bending Testing Machine is a specialized device designed for performing bending tests on steel tubes with outer diameters not exceeding Φ60.3 mm. It is widely used by metal tube manufacturers, pipeline enterprises, and construction quality inspection departments to assess the bending performance of steel tubes.

The testing machine consists of seven main components: frame, worktable, rotary working arm, bending mandrel, cycloidal pinwheel reducer, radial tube clamping device, and electrical controller. It features a compact structure, touchscreen display, simple operation, high load capacity, smooth operation, low noise, real-time display of bending angles, intuitive interface, safety and reliability, and ease of maintenance.

Working Principle:

One end of the steel tube is fixed, while the other end is rotated clockwise around a specialized bending mandrel. The machine adopts a digital integrated circuit. Bending angle signals are obtained from the optical pulses on the high-speed shaft of the motor. After shaping and frequency division, the signals are used for angle counting and cumulative display. When the working disk reaches the preset angle, the logic circuit cuts off the brake motor’s power, stopping the rotation.

Applicable Standards:

ISO 8492:1986 Metallic Tubes – Bend Test

ISO 8491:1986 Metallic Tubes – Drift-Expanding Test

ISO 4200:1991 Plain End Steel Tubes – General Tables of Dimensions and Masses per Unit Length

GB/T 244-2020 Metallic Tubes – Bend Test

GB/T 3091-2001 Welded Steel Pipes for Low Pressure Liquid Delivery

Product Introduction
Main Technical Parameters

II. Main Technical Specifications

Item

Specification

Maximum Tube Diameter

Φ60.3 mm

Forward Bending Angle

Arbitrarily settable within 0–90°

Reverse Bending Angle

Arbitrarily settable within 0–90°

Working Disk Rotational Speed

≤0.4 rad/s

Motor Power

1.5 kW

Machine Dimensions (L×W×H)

1200 × 1500 × 1400 mm

Machine Weight

1800 kg


III. Electrical Working Principle and Operation Instructions

1. Electrical Working Principle
The electrical control system of this testing machine adopts a digital integrated circuit. Bending angles are obtained from optical pulses on the high-speed shaft of the motor. After shaping and frequency division, the signal is used for angle counting and cumulative display. When the working disk rotates to the preset angle, the logic circuit cuts power to the brake motor, thereby stopping its rotation.


Packing List

No.

Item

Quantity

Remarks

1

Main Machine

1 unit


2

User Manual and Packing List

1 copy each


3

Certificate of Conformity

1 copy


4

Working Shaft

1 piece


5

Accessory Tools

1 set

Includes Allen wrenches (5#, 10#, 12# – one of each)

6

Bending Mandrel Sleeves

1 piece each

6×D mandrels: Φ21.3×6, Φ26.7×6, Φ33.4×6, Φ42.2×6, Φ48.3×6, Φ60.3×6




8×D mandrels: Φ21.3×8, Φ26.7×8, Φ33.4×8, Φ42.2×8, Φ48.3×8, Φ60.3×8

7

Adapter Sleeves (with fasteners)

1 piece each

Φ21.3, Φ26.7, Φ33.4, Φ42.2, Φ48.3, Φ60.3

8

Tube Clamping Seats

1 set each

Φ21.3, Φ26.7, Φ33.4, Φ42.2, Φ48.3, Φ60.3


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