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NKYS-500 Portable Rock Direct Shear Machine

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Compression Testing Machine

NKYS-500 Portable Rock Direct Shear Machine

Product Introduction

Main Purpose and Features

The NKYS-500 Portable Rock Direct Shear Machine (Multi-functional portable tester for rock and soil mechanical properties) is developed in accordance with national standards SL264 (Specifications for Rock Tests in Hydraulic and Hydropower Engineering) and JTG E41 (Specifications for Highway Engineering Rock Tests). Adopting the horizontal push method, it is primarily used for direct shear tests on rock blocks, structural planes (such as joints, bedding planes, foliation, or cleavage surfaces), and contact surfaces between concrete (or mortar) and rock. It is also suitable for shear strength testing between concrete and other materials.

 

Standard:

ASTM D5607-16 Standard Test Method for Performing Laboratory Direct Shear Strength Tests of Rock Specimens Under Constant Normal Force

ISO 12957-1:2005 Geosynthetics — Determination of friction characteristics — Part 1: Direct shear test
ISO/TS 17892-10:2018 Geotechnical investigation and testing — Laboratory testing of soil — Part 10: Direct shear tests
ISRM Suggested Method for Determining Shear Strength International Society for Rock Mechanics, 2007 Edition
GB/T 50218-2014 Code for Testing of Soil and Rock in Geotechnical Engineering
GB/T 23561.14-2009 Methods for Physical and Mechanical Properties of Coal and Rock Part 14: Direct Shear Test
SL 264-2001 Specifications for Rock Tests in Hydraulic and Hydropower Engineering
JTG E41-2005 Specifications for Highway Engineering Rock Tests

 

By changing fixtures, the machine can perform the following tests:

· Rock deformation test

· Uniaxial compressive strength test

· Tensile strength test

· Point load strength test (for small/mid-sized cores and irregular specimens; testable compressive strength range: 5 MPa (soft rock) to any hard rock)

· Direct shear test on intact rock specimens (compatible with small/mid-size drill cores or 50×50 mm square columns)

· Direct shear test on structural planes and weak rock (irregular samples)

· Direct shear test on soil (including undisturbed core samples with larger shear areas than ring cutters)

· Direct shear test on natural or saturated gravelly soil (gravel ≤ 2.0 cm)

This machine features compact structure, refined machining, small size, light weight, easy assembly, field portability, simple operation, quick test cycles, and low cost. It is ideal for field tests by engineering geology teams, testing organizations, universities, and research institutions.


Product Introduction
Application

This machine can be used in the field or lab for the following test types:

· Rock deformation

· Uniaxial compression

· Tensile (splitting) strength

· Point load strength

· Direct shear of intact or irregular rock

· Direct shear on structural planes and weak rock

· Soil and gravelly soil shear strength

Main Technical Parameters

Technical Specifications

Item

Specification

Overall dimensions

770 mm (L) × 430 mm (W) × 670 mm (H)

Total weight

300 kg (incl. 2 hand pumps and accessories)

Vertical jack

Max force: 500 kN (50 tons), stroke: 60 mm

Horizontal jack

Max force: 500 kN (50 tons), stroke: 60 mm

Sample sizes:


– Rock deformation & compression

Ø50–56 mm or 50×50 mm; Height: 100–112 mm

– Tensile test

Ø50–56 mm; Height: 50–56 mm

– Point load strength

40–60 mm in L/W/H; six faces as parallel as possible

– Direct shear (intact rock)

Ø50, 56, 71.5, 90 mm cylinders; 50×50 mm square prism

– Structural plane/weak rock

L ≤ 160 mm, W ≤ 140 mm, H ≤ 160 mm

– Soil direct shear

Ø90 mm, Height: 30 mm

– Gravelly soil shear test

Gravel ≤ 2.0 cm; Shear box: 160×140×160 mm (V=35 cm³)


Test Methods

Rock Deformation Test (including compressive strength test)

· Sample: Φ50 mm or 50×50 mm square prism; height 100–112 mm.

· Install the sample between two bearing plates; align axes and gently apply force.

· Use a dial indicator mounted on the compression fixture to measure axial deformation.

· Use vertical jack for loading.

· The test ends when the specimen cracks or reaches failure.


Point Load Strength Test

· Sample: small-sized irregular sample with approximately parallel surfaces (40–60 mm in size).

· Install sample on the point load fixture; adjust upper cone tip using handle to ensure both ends contact the sample surface.

· Apply vertical load via hand pump until sample breaks.

· Record peak load value.

· The point load strength is calculated as:

· Is = P / De²

· Where:

· Is – point load strength (MPa),

· P – failure load (N),

· De – equivalent diameter of the rock specimen (mm), calculated as:

· De = √(4A/π)

· (A – minimum cross-sectional area of sample, mm²)


Direct Shear Test for Intact Rock

· Sample: Ø50, 56, 71.5, 90 mm cylinder or 50×50 mm square prism.

· Split the sample into two and place in the direct shear box.

· Apply vertical load with vertical jack to simulate normal stress.

· Then apply horizontal load with horizontal jack to shear the sample.

· Record shear force corresponding to failure.



Direct Shear Test on Structural Planes and Weak Rock

· Sample: irregular rock block with natural structural plane or artificial joint surface.

· Place in large direct shear box.

· Apply vertical force first, then shear horizontally until failure.

· Record peak shear load.



Tensile Strength Test

· Sample: Ø50–56 mm; height: 50–56 mm.

· Place sample flat between semi-circular jaws of the splitting fixture.

· Apply vertical load until sample splits.

· Calculate tensile strength using:

· σt = 2P / (πDL)

· Where:

· σt – tensile strength (MPa),

· P – failure load (N),

· D – diameter (mm),

· L – height (mm)


 

Soil Direct Shear Test

· Sample: Ø90 mm core sample or undisturbed soil trimmed to fit the fixture.

· Install in the direct shear box; place porous plates and load plate.

· Apply vertical force for normal stress.

· Apply horizontal shear load.

· Use two dial indicators to measure horizontal displacement and vertical deformation.

· Record shear force at failure.


Direct Shear Test on Gravelly Soil

· Sample: natural or remolded gravelly soil (gravel ≤ 2.0 cm).

· Install into large shear box (160×140×160 mm; V = 35 cm³).

· Same procedure as 4.6, but for coarser soils.

· Suitable for field conditions with high gravel content.


Configuration List

No.

Name

Quantity

Diagram

1

Longitudinal Loading Frame

1

 

2

Transverse Loading Frame

1

 

3

Manual Loading Pump

2

4

Spherical Pressure Plate

1

 

5

Lower Pressure Plate

1

 

6

Guide Rail

1

 

7

Rock Direct Shear Frame

1

 

8

Transition Sleeve for Rock Direct Shear Test, Φ50

2

 

9

Transition Sleeve for Rock Direct Shear Test, Φ56

2

10

Transition Sleeve for Rock Direct Shear Test, Φ71.5

2

11

Transition Sleeve for Rock Direct Shear Test, Φ90

2

12

Transition Sleeve for Rock Direct Shear Test, 50×50

2

13

Lower Pressure Block for Rock Direct Shear Test, Φ50×55

1

 

 

14

Lower Pressure Block for Rock Direct Shear Test, Φ56×52

1

15

Lower Pressure Block for Rock Direct Shear Test, Φ71.5×39

1

16

Lower Pressure Block for Rock Direct Shear Test, Φ90×30

1

17

Lower Pressure Block for Rock Direct Shear Test, 50×50×55

1

18

Upper Pressure Block for Rock Direct Shear Test, Φ50×77

1

19

Upper Pressure Block for Rock Direct Shear Test, Φ56×74

1

20

Upper Pressure Block for Rock Direct Shear Test, Φ71.5×66

1

21

Upper Pressure Block for Rock Direct Shear Test, Φ90×57

1

22

Upper Pressure Block for Rock Direct Shear Test, 50×50×77

1

23

Direct Shear Frame for Structural Surface, Soft Rock, and Gravel Soil

1

 

24

Pressure Plate for Direct Shear Test on Structural Surface, Soft Rock, and Gravel Soil

1

 

25

Upper Indenter for Point Load Strength Test

1

 

26

Lower Indenter for Point Load Strength Test

1


27

Digital Pressure Gauge

2

(N/A)

28

Dial Gauge and Magnetic Base

2

(N/A)

29

Axial Displacement Support Plate

1

(N/A)

30

Heavy-Duty Magnet with Pull Ring

1

(N/A)

 


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