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WLG-5000 Computer-Controlled Electro-Hydraulic Servo Horizontal Bolt Tensile Testing Machine

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Bolt Fastener Torsion Testing Machine

WLG-5000 Computer-Controlled Electro-Hydraulic Servo Horizontal Bolt Tensile Testing Machine

Product Introduction

1. Product Overview

The WLG-5000 horizontal tensile testing machine is suitable for tensile and constant-load tensile testing with a rated capacity of up to 5000 kN. It is mainly used for determining the tensile strength of high-strength bolts and other metallic products or materials.

 

The test frame consists of a reaction structure composed of front and rear rigid supports and four Φ140 mm high-strength steel columns. A bidirectional hydraulic cylinder is horizontally mounted at the center of the left support. A high-precision bidirectional tension-compression load cell is fixed at the piston end of the cylinder and directly connected to the left-side tensile grip. The right-side grip is mounted on a lead screw at the right support. Both grips are equipped with guide devices to ensure coaxial alignment.

 

A manually operated safety mesh is mounted above the machine. With convenient operation, enhanced safety, and reliable performance, this machine is ideal for testing large-size fasteners and structural bolts.

2. Applicable Standards

ISO 7801:1984 Metallic materials — Wire — Reverse bend test

ISO 15630-3:2010 Steel for the reinforcement and prestressing of concrete — Test methods — Part 3: Prestressing steel

GB/T 238-2013 Metallic materials — Wire — Reverse bend test method

GB/T 21839-2019 Prestressed concrete steel test method

GB/T 228.1-2010 Metallic materials — Tensile testing — Part 1: Method of test at room temperature

GB/T 2611-2007 General technical requirements for testing machines

GB/T 3098.1-2010 Mechanical properties of fasteners — Bolts, screws and studs

NB/T 31082-2016 High-strength bolt assemblies for wind turbine tower connection

DL/T 284-2012 Hot-dip galvanized bolts and nuts for overhead transmission lines and power fittings

JGJ 82-2011 Technical specification for high-strength bolt connections of steel structures

Product Introduction
Product Details

3. Performance Features

1. Computer-controlled system with automatic tracking and measurement of force and displacement

2. Arbitrary setting of loading rate; automatic range switching for test force

3. Constant-load tensile testing

4. Load holding capability

5. Constant displacement rate control

6. Constant force rate control

7. Real-time display of load, loading rate, displacement, time, and test curves

8. Quick and accurate digital calibration of load and displacement; overload protection, full-scale protection, and position protection included

9. Test data can be saved and retrieved freely, with data re-analysis, local curve zoom-in, and re-editing functions

10. Automatic generation and printing of complete test reports and curves

Main Technical Parameters

4. Main Technical Specifications

Item

Specification

Maximum Load

5000 kN

Measurement Range

100–5000 kN

Resolution

0.1 kN

Indication Accuracy

±1%

Piston Stroke

500 mm

Displacement Range

0–300 mm

Displacement Accuracy

±1% F.S

Displacement Resolution

0.01 mm

Loading Speed

0–50 mm/min

Load Holding Time

≥15 min

Load Holding Accuracy

±1%

Max Tensile Specimen Length

1200 mm

Power Supply

7.5 kW

Noise Level

≤75 dB

Dimensions (L×W×H)

4000 × 800 × 1000 mm

Weight

6000 kg

5. Packing List

No.

Item

Specification

Quantity

1

Main frame (incl. high-precision load cell)

5000 kN

1 set

2

Electro-hydraulic servo system (Rexroth pump)

25 MPa

1 set

3

Horizontal tensile machine controller

Servo console

1 set

4

Static test software

1 set

5

Draw-wire displacement transducer

5000 lines

1 set

6

Bidirectional hydraulic cylinder

25 MPa, 5000 kN

1 set

7

Lenovo-brand computer

1 unit

8

Bolt tensile fixtures for wind turbine tower bolts

M30–M72

1 set

9

Nut proof load fixtures for wind turbine tower bolts

M30–M72

1 set

10

Wedge-type tensile accessories

M30–M72

1 set


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